Routings & Work Centers
Operation sequences, queue/setup/run/move standards and shop-floor load by work center.
| Op# | Routing | Operation | Work center | Queue | Setup | Run | Move | Std rate | Work-center load | Status | Setup matrix |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 010 | RT-FG-1001
FG-PUMP-50HP |
CNC Turning (shaft)
Centrifugal Pump 50HP |
WC-CNC-01
Mazak QT-250 turning centre |
35.0 | 22.5 | 48.0 | 6.5 | 12.50
pc/hr |
Released | SM-CNC-01 | |
| 020 | RT-FG-1001
FG-PUMP-50HP |
Impeller machining
Centrifugal Pump 50HP |
WC-MILL-03
5-axis VMC Haas UMC-750 |
28.0 | 18.0 | 72.0 | 5.0 | 6.40
pc/hr |
Released | SM-MILL-03 | |
| 030 | RT-FG-1001
FG-PUMP-50HP |
Assembly & balancing
Centrifugal Pump 50HP |
WC-ASM-01
Pump assembly line |
12.0 | 8.0 | 55.0 | 4.0 | 5.80
pc/hr |
Released | SM-ASM-01 | |
| 010 | RT-FG-2050
FG-VALVE-DN150 |
Body casting cleanup
Gate Valve DN150 CS |
WC-GRIND-02
Pedestal grinder bay |
42.0 | 6.5 | 18.0 | 4.5 | 22.00
pc/hr |
Released ⚠ Maint overdue |
SM-GRIND-02 | |
| 020 | RT-FG-2050
FG-VALVE-DN150 |
Seat-bore turning
Gate Valve DN150 CS |
WC-CNC-02
DMG MORI NLX-2500 |
25.0 | 28.5 | 42.0 | 5.5 | 8.80
pc/hr |
Released | SM-CNC-02 | |
| 030 | RT-FG-2050
FG-VALVE-DN150 |
Pressure test 16 bar
Gate Valve DN150 CS |
WC-TEST-01
Hydro test rig |
18.0 | 4.5 | 22.0 | 3.0 | 14.00
pc/hr |
Hold | SM-TEST-01 | |
| 010 | RT-FG-3300
FG-GEAR-M3 |
Blank turning
Helical Gear m3 Z48 |
WC-CNC-01
Mazak QT-250 turning centre |
30.0 | 15.0 | 26.0 | 4.0 | 18.00
pc/hr |
Released | SM-CNC-01 | |
| 020 | RT-FG-3300
FG-GEAR-M3 |
Hobbing
Helical Gear m3 Z48 |
WC-HOB-01
Gleason P90 hobber |
48.0 | 35.0 | 95.0 | 6.0 | 3.50
pc/hr |
Released ⚠ Maint overdue |
SM-HOB-01 | |
| 030 | RT-FG-3300
FG-GEAR-M3 |
Case hardening
Helical Gear m3 Z48 |
WC-HT-01
Atmosphere furnace 800kg |
240.0 | 45.0 | 360.0 | 12.0 | 0.18
kg/min |
Released | SM-HT-01 | |
| 040 | RT-FG-3300
FG-GEAR-M3 |
Tooth grinding
Helical Gear m3 Z48 |
WC-GRIND-01
Reishauer RZ-260 gear grinder |
36.0 | 30.0 | 85.0 | 5.0 | 4.20
pc/hr |
Planned | SM-GRIND-01 | |
| 010 | RT-FG-4200
FG-BRKT-AL |
Die casting
Aluminium bracket A380 |
WC-DC-01
Buhler 800T cold-chamber |
22.0 | 55.0 | 0.8 | 3.0 | 75.00
pc/hr |
Released | SM-DC-01 | |
| 020 | RT-FG-4200
FG-BRKT-AL |
Trim & deflash
Aluminium bracket A380 |
WC-TRIM-01
Hydraulic trim press 40T |
14.0 | 7.0 | 1.2 | 2.5 | 50.00
pc/hr |
Released | SM-TRIM-01 | |
| 030 | RT-FG-4200
FG-BRKT-AL |
Anodising blue
Aluminium bracket A380 |
WC-ANOD-01
Type-II anodising line |
60.0 | 18.0 | 45.0 | 8.0 | 120.00
pc/lot |
Cleared | SM-ANOD-01 | |
| 010 | RT-FG-5100
FG-SHAFT-D40 |
Bar saw cut
Drive shaft D40 EN24 |
WC-SAW-01
Kasto SBA-280 bandsaw |
18.0 | 4.0 | 3.5 | 2.0 | 60.00
pc/hr |
Planned | SM-SAW-01 | |
| 020 | RT-FG-5100
FG-SHAFT-D40 |
Rough & finish turning
Drive shaft D40 EN24 |
WC-CNC-03
Doosan Puma 2600 |
32.0 | 24.0 | 38.0 | 4.5 | 10.50
pc/hr |
Released | SM-CNC-03 |
F12 Drill: Routing → Operation → Work-center calendar → Maintenance log. F4 dimensions: Work-center, Shift, Operator. F10 CLAB: "Explain this cycle-time variance".